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Lead Time Reduction in Windmill Control Panel Manufacturing

Vijaymohan P, Aravindha balaji S

The prime purpose is to reduce the lead time of windmill control panel manufacturing by implementing lean manufacturing by the use of lean tools to achieve the takt time in electrical control panel assembly line. The ‘‘lean’’ approach has been applied more frequently in automobile assembly and machine tool building then in electrical control panel manufacturing company. The lean system was developed with reduced non value added activities so that greatly reduces the seven Mudas. People work with a greater confidence, with greater ease, and with greater peace than the typical manufacturing facility. Value stream mapping and line balancing was the main tool used to identify the opportunities for various lean techniques. We described a simulation model that was developed to contrast the ‘‘current’’ and ‘‘Future’’ scenarios in detail, in order to illustrate the potential benefits such as reduced production lead-time and lower work-in-process inventory. Work instructions is displayed in all the assembly stations also improved the performance of the line workers.